Pyrolysis plant, also named pyrolysis machine, pyrolysis equipment, pyrolysis system, is a popular recycling solution for waste tire, plastic, oil sludge and other waste. For its double environmental and economic benefits, pyrolysis plant has become a hot invest project for most customers.
1. Work principle of pyrolysis plant
Pyrolysis plant is a facility that uses the process of pyrolysis to break down organic materials (such as waste plastics, tires, biomass, or rubber) into valuable products in an oxygen-free environment.
2. Feedstocks and products of pyrolysis plant
Pyrolysis plant can recycle various waste to obtain different final products:
| Recycled Feedstocks | Final Products |
Products Applications |
| Waste tires, plastics, rubber, oil sludge, biomass, etc. with various oil yield; | Fuel Oil | Heavy oil, used as heating energy in cement/steel/brick/glass plants, or refined to diesel; |
| Carbon Black | Heating energy or used in rubber products, inks, etc. after further processing; | |
| Steel Wire | Sold directly or remelting; |
3. Work process of pyrolysis plant
(Take the waste tire pyrolysis plant as an example)
Tire pretreatment: This is optional, if you select the Model S continuous pyrolysis plant, we need to process waste tires to rubber powder for the conveniently continuous operation; if you select Model M/A/C, pyrolysis plant can process waste tires directly;
Feeding: Feed waste tires to pyrolysis reactor with hydraulic feeder, bucket elevator or screw conveyor.
Pyrolysis: Heat pyrolysis reactor to a certain temperature to break down waste tires.
Cooling: Generated oil gas goes through cooling system, finally obtain the fuel oil.
Discharging: After cooling, discharge the carbon black from the pyrolysis reactor with the U-shape screw conveyor and pneumatic conveyor.
Dedusting: Equipped with the Dedusting System to purify the final exhaust gas to meet the emission standard in various regions.
4. Advantages of pyrolysis plant
Environmental Benefits:
Pyrolysis plant provides an eco-friendly solution for recycling waste, significantly reducing landfill and incineration while preventing secondary pollution.
High-Value Resource Recovery:
Maximizes the value of waste by converting it into fuel oil, carbon black, and steel wire, which can be reused or sold as alternative energy sources.
Economic Benefits:
The recovered products can generate substantial revenue, making pyrolysis plant a profitable investment.
A pyrolysis plant offers a sustainable solution to the growing problem of waste, especially plastics and tires, while producing energy and valuable materials. It plays a role in the circular economy by turning waste into resources.
If you also have waste to be recycled, pyrolysis plant is a good choice for you. While Huayin, a professional manufacturer and supplier of pyrolysis plant with independent research and development team and abundant project experience, can provide various types and capacities of pyrolysis plants for your reference. For more information, just feel free to send your inquiry to us directly!
