For investors, the oil yield of tire pyrolysis machine is directly related to the core of investment return. Higher oil yield means more fuel oil output and more significant economic benefits. So, how to improve tire pyrolysis machine efficiency and maximize oil yield through scientific methods? The following five strategies are worth focusing on:
1. Select high-quality raw materials
Raw material quality is the primary factor determining oil yield, especially the rubber content of waste tires directly affects the output of pyrolysis products.
- Preferably choose heavy-duty tires such as engineering tires and truck tires: these tires have thick rubber and high rubber content (usually above 50%), and the oil yield can be increased by 8%-12% compared with line tires and miscellaneous tires (rubber content is mostly less than 40%).
- Control the proportion of raw material impurities: remove non-rubber components in tires in advance to avoid impurities occupying the reaction space and ensure that the rubber components are fully cracked.
2. Upgrade the cooling system
The cooling system is a key link in the conversion of oil and gas into liquid oil products, and its performance directly determines the oil and gas recovery rate. The selection of machine for the condensation section after cracking needs to strictly control efficiency. A multi-stage cooling system can be selected to significantly increase the contact area between oil and gas and the cooling medium, ensure that the oil and gas are fully cooled, and thus effectively improve the oil yield. In addition, in order to ensure the cooling effect, a larger circulating water pool can also be built to ensure the cooling effect.
3. Strengthen operation training
Skilled operation is the “soft power” of stable operation of pyrolysis machine. Standardized operation can avoid more than 30% loss of oil yield. It is recommended to establish a systematic personnel management mechanism: regular professional training for operators to enable them to master the correct operation process and technical points, which will help reduce efficiency losses caused by misoperation and promote the improvement of oil yield.
4. Application of PLC control system
Small-scale pyrolysis machine can be equipped with temperature and pressure automatic alarms to avoid manual monitoring errors; medium and large-scale pyrolysis plant introduces PLC control systems to achieve linkage adjustment of feed volume, heating power, and cooling temperature, so as to improve product stability.
5. Machine selection and maintenance
Replace aging or frequently faulty parts in time to ensure that the machine is in the best working condition. When purchasing new machine, be sure to inspect multiple suppliers, choose products that are known for high output, pay attention to every detail during the installation and commissioning process, and use and maintain the machine in strict accordance with safety regulations to maximize its performance.
Through the above five strategies, the oil yield and stability of tire pyrolysis machines can be improved from multiple dimensions such as raw materials, processes, personnel, and machine. Investors can flexibly adjust the plan according to their own production scale and raw material supply characteristics to maximize economic benefits. Want to know more customized solutions that are suitable for your production scenario? Consult HUAYIN’s technical team now to get exclusive solutions!
