As global demand for alternative fuels continues to rise, waste tire pyrolysis has become one of the most efficient methods for converting scrap tires into valuable energy-fuel oil. Many investors who plan to start a tire pyrolysis project often ask the same question: How much fuel oil can actually be produced from one ton of waste tires? Then this passage will have a brief introduction for you:
Typical Oil Yield from One Ton of Waste Tires
In most pyrolysis systems, one ton (1,000 kg) of waste tires can produce approximately 450 kg of pyrolysis fuel oil. And in addition to the fuel oil, we can also obtain other by-products from the waste tire pyrolysis machine: about 200kg of carbon black and 100kg of steel wire.
Key Influencing Factors for Tire to Fuel Oil Pyrolysis Oil Yield
Although the typical range is 40%, the exact oil yield depends on several factors:
Tire Type and Composition
Almost all waste tires can be recycled with pyrolysis machine, such as truck tires, car tires, bicycle tires, etc. But these tires have different compositions, which will influence the final oil yield of the pyrolysis process.
Moisture and Impurities
Dry, clean tires offer better thermal pyrolysis performance. Wet or dirty tires reduce effective output. So select suitable storing space is very important before pyrolysis.
Shredding and Feeding Size
Smaller particles improve heat transfer efficiency, resulting in more complete pyrolysis and higher oil yield. For some customers, they will make some pretreatment to cut waste tires into small pieces or crush them into rubber powder to enhance the high operation efficiency.
Reactor Design and Temperature Control
Advanced reactor structures, stable heating, and efficient circulation significantly increase liquid-oil recovery rates. For this point, select an automatic system with stable and precise time and temperature control is very important to ensure the full pyrolysis of waste tires to get more fuel oil.
Condensation Efficiency
A well-designed cooling system ensures that oil gas is condensed fully into liquid fuel, directly improving oil yield.
In conclusion, from one ton of waste tires, 450kg of pyrolysis fuel oil can typically be produced. The exact yield depends on tire quality, equipment technology, and operational settings. If you want to obtain more high quality fuel oil from waste tire pyrolysis machine, here we can recommend Huayin equipment for you:
Huayin waste tire pyrolysis machine has gone through several technical updating with professional and mature engineer team to meet the various demands of customers. From machine scheme customization to project installation and technical training, Huayin pyrolysis machine received lots of good feedback from our customers. So if you have the investment plan, just feel free to contact us directly!
