1. Optimize the pretreatment process
•Crushing and screening: If the waste tires are crushed into rubber blocks or powder before entering the reactor, the heat transfer and cracking will improve. The pyrolysis rate and operating efficiency of the tire pyrolysis plant can be improved. At the same time, screening to remove metals and other impurities can also reduce damage to the pyrolysis plant.
•Drying treatment: Pre-drying the waste tires and reducing the water content can shorten pyrolyzed time, and reduce energy consumption.
2. Control the pyrolysis temperature and time
•Pyrolysis temperature: The waste tire pyrolysis process is a slow heating process, in which 200-300°C is the main oil output stage. Control of the temperature can ensure that the tire is fully pyrolyzed and improve the oil yield.
•Pyrolysis time: According to the situation of different types of tire pyrolysis plants, the pyrolyzed time should be reasonably set to avoid energy waste.
3. Optimize the condensation system
•Efficient condensation: Use an efficient condenser to ensure that the oil and gas can be quickly condensed into liquid.
•Multi-stage condensation: Use a multi-stage condensation system to increase the covered cooling area, gradually reduce the oil gas temperature, and improve the condensation effect.
4. Fully automatic PLC control
•Automated control system: Use an automated control system to achieve precise control of the entire pyrolysis process and improve the operating efficiency.
•Data collection and analysis: Use sensors and data analysis technology to monitor operating parameters in real-time, such as temperature, pressure, flow, etc., monitor the operating status, and optimize operating parameters.
To ensure the operating efficiency of the waste tire pyrolysis plant, we also need to regularly inspect the pyrolysis equipment regularly, replace worn parts in time, and ensure that the equipment is in good working condition. At the same time, professional training is regularly conducted for operators to improve their operating skills and emergency handling capabilities, thereby improving the operating efficiency of the waste tire pyrolysis equipment.
